Supporting Your Product Development with Prototype Supply試作品供給による製品開発サポート 日本語 English
We propose the optimal prototyping method customized
to your evaluation stage.
During the product development process, various evaluation samples are required for component assessments, functional tests, reliability tests, and other purposes.
We are committed to supporting your product development by providing prototypes through the most suitable manufacturing methods for each evaluation stage.
One of our key strengths lies in offering design and specification proposals with mass production in mind—an approach that sets us apart from typical prototyping specialists.
If you are facing challenges with prototype, please feel free to contact with us. We are here to deliver exactly what you need.
Prototype manufacturing method and features
Prototype manufacturing method line up
| Method | Details | Tooling and Jig | Flexibility of design changes |
|---|---|---|---|
| Progressive Stamping | Manufacturing by Progressive prototype stamping tools | Need | × |
| Single Stamping | Manufacturing by Single prototype stamping tools | Need | △ |
| NC Stamping See details |
Manufacturing by NC simple stamping ※Prototype design can be manufactured using by standard tool parts. In case, prototype design is not standard, it may be necessary to make specified tool parts. |
No need (※) |
〇 |
| Machining See details |
Manufacturing by Wire cut or Milling. | No need | ◎ |
| Laser See details |
Manufacturing by Laser | No need | ◎ |
| Etching See details |
Manufacturing by Etching | Need | 〇 |
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Proposal of prototype method matching with various evaluation purpose
[Case 1] Need a small sample quantity to consider for elemental technologies, such as electrical property test at the initial stage.
[Case 2] Need assembly evaluation, but reliability test is not considered necessary.
[Case 3] Need reliability test using stamped cross section shape similar of mass-produced stamping.
Processing capability & Lead time
Standard capability and lead times for each prototype method
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Copper raw material on hand list and plating process
Copper raw material on hand list
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●：Stock is available
*Stock is constantly changing, so there may be cases where we are out of stock.
*Please contact about raw materials other than those listed above including Fe-based and Al-based materials. We can propose the best method for prototyping.
Plating Process
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*Please contact about plating specification such as plating thickness, dimension tolerances, etc.
NC stamping prototype
- Features
-
- Prototype method with stamped cross section shape using by NC stamping
- Cheaper method with shorter lead times than conventional prototype method
- Flexible support to design changes, effective as an evaluation sample at the design and development stage
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Machining prototype(Wire cut ,Milling )
- Features
-
- Prototype method using by Wire cut or Milling with short lead times and small-scale quantity
- Support for prototype of dual gauge lead frame at the stage of initial evaluation
Laser prototype
- Features
-
- Prototype method using by laser suitable for short lead times and small-scale quantity
- Minimizes discoloration and burrs caused by laser processing
- Support for prototype of dual gauge lead frame at the stage of initial evaluation
Etching prototype
- Features
-
- Prototype method using by etching suitable for medium-scale quantity
- Support for prototype of power semiconductor lead frame with material thickness of 0.7mm or more
- Support for prototype of dual gauge lead frame at the stage of initial evaluation
